Bonus Episode: Lessons Learned In Additive Manufacturing For O & P And Looking Towards Formnext 2024 With Joris And Brent The Prosthetics And Orthotics podcast

49:36

Send us a text Bryan Costello shares his incredible journey from nuclear power plant worker to prosthetic innovator after losing his leg in a workplace accident. Drawing on his mechanical expertise, he developed heating and cooling systems for prosthetic sockets that address temperature regulation problems that have plagued amputees for decades. • Developing heating elements that integrate between carbon fiber laminations in prosthetic sockets • Creating cooling systems with circulating water that prevent overheating and excessive sweating • Designing moisture-wicking distal end pads that absorb sweat and protect sensitive residual limb tissue • Working with Special Forces members who successfully climbed Mount Everest using his heated sockets • Expanding his technology to orthotics and medical emergency cooling boards for trauma patients • Pursuing L-codes to make his innovations more accessible through insurance coverage • Finding success through direct marketing on LinkedIn and social media Special thanks to Advanced 3D for sponsoring this episode. Support the show…

The Prosthetics and Orthotics Podcast

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Valves, Sockets, and Creating Consistency in Prosthetic Care With Matthew Doering 59:58

hace 17 días59:58

59:58

Send us a text Matt Doering shares how Cypress Adaptive came to fruition. • Entering the prosthetic industry through an unexpected path from Coast Guard service to selling cars • Building Cypress Adaptive with a focus on superior valve technology using spring and diaphragm systems that work even with debris present • Designing components with replaceable parts that prioritize patient convenience over planned obsolescence • Introducing the Symphony Aqua system that captures limb shape under weight-bearing conditions • Creating a repeatable "recipe" for successful socket fabrication that bridges the experience gap between senior and junior practitioners • Addressing industry challenges of consistency and knowledge transfer as new master's-level practitioners enter the field • Enabling practice owners to maintain quality standards across all clinicians through systematized approaches • Fostering collaboration between traditional fabrication methods and new technologies like 3D printing • Emphasizing patient-centric care while maintaining business sustainability To learn more about Cypress Adaptive's products and the Symphony Aqua system, visit cypressadaptive.com or reach out directly through their website. Special thanks to Advanced 3D for sponsoring this episode. Support the show…

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Print, Heal, Repeat: 3D Printed Casts with Diana Hall 40:18

hace 24 días40:18

40:18

Send us a text Diana Hall shares her journey from chemical engineer to founder of ActivArmor, a company revolutionizing fracture care through 3D printed waterproof and breathable casts that allow patients to maintain normal hygiene and activities while healing. • Started after seeing children with wet, dirty casts who couldn't practice basic hygiene • Worked directly with FDA to develop test protocols for 3D printed medical wearables • Created a turnkey point-of-care fabrication system that clinics can operate with minimal training • Uses iPhone scanning technology for easy, accessible shape capture in under a minute • Allows custom design while maintaining standardized mechanical properties • Enables targeted immobilization that restricts only necessary joints • Popular with pro athletes, pediatric patients, and workers who need hand washing • 93% of patients choose Active Armor over traditional casts when given the option • Now used internationally by top orthopedic surgeons in 15 countries If you're considering innovating in the medical device space, surround yourself with experienced advisors who understand the regulatory environment—it's challenging but rewarding when you can improve patients' quality of life. Special thanks to Advanced 3D for sponsoring this episode. Support the show…

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Are we seeing a "pattern"? Breakdown of the Hanger acquisition of Coapt w/ surprise guest Blair Lock 1:16:35

hace 5 weeks1:16:35

1:16:35

Send us a text The prosthetics and orthotics industry is witnessing significant consolidation and technological advancement, with Hanger's recent acquisition of Coapt being a prime example of this evolution. • Coapt's pattern recognition technology transforms how upper extremity amputees control prosthetic devices • Traditional myoelectric systems use only two sensors while Coapt's system employs an array of 18 sensors • Machine learning algorithms decode neurological intent, making prosthetic control more intuitive • Upper extremity amputations represent only about 20% of all amputations, creating a niche market • Blair Lock, Coapt's CEO, built the company over 13 years without outside investment • The "slow burn" approach to business growth can be necessary and beneficial in specialized medical technology • Additive manufacturing plays multiple roles in prosthetics: from prototyping to clinical fabrication • Regulatory requirements significantly impact the economics of prosthetic technology • Myoelectric technology has potential applications beyond prosthetics: exoskeletons, industrial robotics, and other human-machine interfaces Subscribe to the Prosthetics and Orthotics Podcast for more insights into the technological advancements shaping patient care. Support the show…

The Prosthetics and Orthotics Podcast

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How FDM Material Innovation is Transforming Prosthetics with Ruud Rouleaux 53:01

hace 7 weeks53:01

53:01

Send us a text Ruud Rouleaux, founder of ColorFabb, shares the evolution of 3D printing materials from early PLA filaments to revolutionary foaming technology that's changing prosthetic and orthotic care. His journey from plastics engineer to materials innovator reveals how focusing on functional materials rather than competing on price has positioned ColorFabb as a leader in the field. • Origins of ColorFabb in 2010 when the 3D printing market was just emerging • Development of wood-filled PLA that sparked interest in composite materials • Introduction of VarioShore foaming technology in 2016 for lightweight, comfortable devices • Creating skin-tone matched materials that can be fine-tuned by adjusting printing temperature • Obtaining compliance certifications for direct skin contact applications • Integration with advanced software like implicit modeling for better textures and geometries • Future developments including induction nozzles and better flow control • How FDM printing with the right materials sometimes outperforms more complex technologies • The shift toward data-driven approaches in orthotics while maintaining clinical expertise Special Thanks to Structure for sponsoring this episode. Support the show…

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Lightweight All-In-One Printed Prosthesis with Joshua Pelz 43:18

hace 8 weeks43:18

43:18

Send us a text Discover the transformative world of prosthetics and 3D printing alongside Josh Pelz, co-founder of Limber Prosthetics. We delve into the intricacies of designing lightweight, integrated prosthetic devices, exploring how simplification leads to enhanced user experiences. • Introduction to additive manufacturing in prosthetics • The concept behind a single-unit prosthesis design • Importance of material testing and selection • Engineer-clinician collaboration in product development • Discussion of challenges in alignment and fitting processes • Future outlook for innovation in prosthetic technology Special thanks to Structure for sponsoring this episode. Support the show…

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Big Deal: AMS, Breakdown of Proteor Aquiring Filament Innovations, and More with Joris and Brent 42:57

hace 9 weeks42:57

42:57

Send us a text This episode explores the transformative shifts in additive manufacturing within prosthetics and orthotics, highlighting key insights from the AMS conference. A focus on open manufacturing options and investor relationships underscores the challenges and opportunities for enhancing patient care in this evolving landscape. • Discussion on reflections and takeaways from AMS • Emphasis on the importance of open manufacturing systems • Insights from industry leaders about consumer demand for flexibility • Analysis of the investor's role in driving innovation • Examination of Proteor's acquisition of Filament Innovations • Exploration of the potential for global consumer markets • Reflections on the future of 3D printing in O&P Special thanks to Structure for sponsoring this episode. Support the show…

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Visionary Hardware for Enhanced Patient Outcomes with Ravi Shah 50:00

hace 11 weeks50:00

50:00

Send us a text This episode reveals how Structure Sensors are reshaping healthcare technology, emphasizing their role in improving patient care through accurate 3D scanning. Ravi Shah shares insights into the importance of collaboration and data sharing in the medical field, discussing the intricacies of their hardware, software, and the journey toward providing better solutions for clinicians. • Exploring Ravi's journey from tech to healthcare • The critical role of 3D scanning in patient outcomes • Importance of open platforms and data sharing • How Structure Sensors ensure accuracy and consistency • Practical advice for clinicians integrating 3D technology • The promise of technology in narrowing healthcare gaps • Insights into user-friendly developments for practitioners • Future aspirations for quality care Special thanks to Advanced 3D for sponsoring this episode. Support the show…

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Crafting Hands-Free, Adjustable Prostheses with Sydney Robinson 47:32

hace 12 weeks47:32

47:32

Send us a text Innovative adjustable sockets stand to revolutionize prosthetics, promoting comfort and user satisfaction for amputees. Sydney Robinson shares her journey in creating Vessl Prosthetics, emphasizing design iterations, user feedback, and strategic positioning within the market that enable transformative solutions in limb care. • Introduction to Vessl and its mission to revolutionize prosthetic sockets • Sydney Robinson's engineering background and entry into prosthetics • The key problems with traditional prosthetics and the need for adjustability • Mechanical solution for adaptive sockets without electronics • Feedback loops from users and prosthetists for iterative design improvement • The roadmap for product launch and future plans in the market • Discussion on market consolidation versus independent practices • Importance of collaboration between engineers and clinicians in prosthetic design Special thanks to Advanced 3D for sponsoring this episode. Support the show…

The Prosthetics and Orthotics Podcast

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Beyond the Data Sheet in Material Science with Luke Rodgers 39:33

hace 13 weeks39:33

39:33

Send us a text Luke Rodgers dives into an innovative material that offers superior resilience, affordability, and functionality compared to traditional materials. This episode highlights its unique properties, applications, and the excitement surrounding its potential impact on the industry. • Discussion of the material • Comparison with traditional materials • Benefits of focusing on resilience and fatigue resistance • Applications in various industries beyond prosthetics • How PK5000 was developed and its future commercialization plans Special thanks to Advanced 3D for sponsoring this episode. Support the show…

The Prosthetics and Orthotics Podcast

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Marketing, Crafting Stories, and What is Next with Elizabeth Mansfield 1:11:18

hace 14 weeks1:11:18

1:11:18

Send us a text In this episode with Elizabeth Mansfield, we explore the evolution of prosthetics and orthotics, emphasizing the influence of education, technology, and personal stories on patient care. She shares her experience and perspective, addressing current challenges and discussing the importance of engaging the next generation of professionals. • Personal stories shaping careers in O&P • Shifting educational standards from certificates to master’s programs • Importance of marketing and continuous education in O&P • Challenges in reimbursement impacting independent practices • Attracting and retaining talent in the O&P field • Integration of technology and robotics in patient care • Collaborative efforts leading to better outcomes and solutions Special thanks to Advanced 3D for sponsoring this episode. Support the show…

The Prosthetics and Orthotics Podcast

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Digital Workflow and 3D Printing with Christiaan du Toit 50:33

hace 15 weeks50:33

50:33

Send us a text In this episode, we explore the transformative impact of 3D printing and CAD software in orthotics and prosthetics through the insights of guest Christiaan du Toit. Chris discusses his journey, the challenges faced in South Africa, and how effective collaboration between clinicians and designers leads to better patient outcomes. • The significance of CAD and digital tools in modern O&P • Chris's educational and professional background in orthotics • The evolution and skepticism towards 3D printing in the field • Challenges of sourcing materials and devices in South Africa • The importance of FDM and multi-jet fusion techniques • The necessity of communication for successful collaboration • Exploring future advancements in additive manufacturing Special thanks to Advanced 3D for sponsoring this episode. Support the show…

The Prosthetics and Orthotics Podcast

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Exploring Global Health with Dr. Janell Wright 1:10:16

hace 16 weeks1:10:16

1:10:16

Send us a text Dr. Janell Wright discusses her extensive journey in public health, highlighting the impact of community engagement and the importance of addressing social determinants of health. She reflects on her international experiences, the stigma surrounding diseases like HIV, and the need for a more supportive healthcare system. • Janell shares her journey to public health • Emphasis on understanding root causes of health issues • Importance of community engagement in healthcare initiatives • Challenges faced by patients due to stigma • Transitioning back to the U.S. and her work at the CDC • Encouragement for young professionals, especially women in the field • Networking and mentorship as vital components of professional growth • Personal anecdotes revealing the importance of humane perspectives in healthcare • Reflections on family influences and experiences growing up abroad -special thanks to Advanced 3D for sponsoring this episode. Support the show…

The Prosthetics and Orthotics Podcast

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Prosthetic Socket Rectification at Scale with Josh Steer 48:56

hace 17 weeks48:56

48:56

Send us a text Can rapid prototyping truly save the day in critical situations? Discover how a simple 3D-printed component prevented a costly machine breakdown, and learn why this story exemplifies the incredible potential of additive manufacturing. We also welcome Josh Steer from Radiide Devices, who shares his insights on the challenges of adopting CAD technology in the prosthetics and orthotics field. Josh provides valuable perspectives on improving clinician's efficiency without overshadowing their expertise, offering a glimpse into the future of prosthetic design. Our exploration continues with the intricate world of prosthetic socket design, highlighting the evolution from academic research to practical implementation. We delve into the artistry and skill required for precise socket fitting, and the supportive role of data from systems like TracerCAD and Omega. Through Josh's insights and our discussion, you'll gain a deeper understanding of how artificial intelligence is reshaping the industry, while still emphasizing the irreplaceable human touch necessary for addressing unique patient needs. Finally, we examine the collaborative journey in creating advanced prosthetic solutions. With a focus on the intersection of technology and human ingenuity, we explore how scanning and digital tools are empowering prosthetists. Josh Steer shares his team's dedication to enhancing patient outcomes through innovative software solutions, highlighting how automation and customization can work hand-in-hand. This episode dives into the promising future of prosthetics, where technological advancements enable clinicians to maintain their pivotal role in patient care. Special thanks to Advanced 3D for sponsoring this episode of the podcast. Support the show…

The Prosthetics and Orthotics Podcast

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3D Innovation, Business Evolution with Eleftherios Samiotis 46:28

hace 18 weeks46:28

46:28

Send us a text Discover the transformative power of 3D printing in the world of prosthetics and orthotics as we sit down with Eleftherios Samiotis, an innovator from Greece, whose passion for the field was sparked during high school summers. From his educational journey at the University of Salford to launching OrthoLife, Eleftherios reveals the challenges of navigating diverse healthcare landscapes and fierce market competition. Learn how his commitment to innovation is elevating the standards of orthopedic devices in Greece, Cyprus, and potentially beyond. Experience the cutting-edge advancements in technology as Eleftherios shares his transition from traditional methods to revolutionary 3D printing, especially for children with cerebral palsy. Discover the incredible benefits of custom, breathable, and functional orthopedic solutions that are reshaping patient care. With insights into material advancements and ambitious expansion plans, Eleftherios offers a glimpse into the future of orthopedics and the opportunities that lie in international markets. Explore the strategic investment decisions behind adopting 3D printing technology and the evolving landscape of additive manufacturing. Understand the importance of partnerships, ethical practices, and the role of accelerator programs in guiding businesses towards sustainable growth. As Eleftherios highlights the intersection of trust, innovation, and real-world applications, this episode provides invaluable insights for anyone interested in the dynamic convergence of healthcare technology and entrepreneurship. Then join Joris and I talking about Formnext 2024. Special thanks to Advanced 3D for making this episode possible. Support the show…

The Prosthetics and Orthotics Podcast

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Layer by Layer: Intentional Design with Adam Hecht 42:50

hace 19 weeks42:50

42:50

Send us a text In this episode, we dive into the world of 3D printing and industrial design with Adam Hecht of Dive Design. Adam shares his inspiring journey from a college project sparked by a TED Talk to revolutionizing prosthetics for both humans and animals. Starting with a humble desktop printer, Adam scaled his ambitions to incorporate advanced technologies like the Caracol robot, proving that creativity and resilience can transform lives and capture mainstream attention. Discover how 3D printing is breaking boundaries beyond prototyping, from creating affordable pet prosthetics to reshaping industries like furniture design. Adam offers practical advice on starting small, mastering entry-level tools, and balancing risk with opportunity to achieve groundbreaking results. Learn how his team is tackling sustainability and waste in furniture production through circular design, making innovation accessible and impactful. Whether you're an aspiring entrepreneur, a design enthusiast, or simply curious about the intersection of technology and creativity, this episode is packed with insights on leveraging 3D printing to make a meaningful difference. Tune in for a compelling conversation about pushing boundaries while staying true to your mission. Special thanks to Advanced 3D for sponsoring this episode. Support the show…

The Prosthetics and Orthotics Podcast

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Bonus Episode: Lessons Learned in Additive Manufacturing for O & P and Looking towards Formnext 2024 with Joris and Brent 46:14

hace 23 weeks46:14

46:14

Send us a text This episode examines the evolving role of 3D printing in prosthetics and orthotics, focusing on advancements in additive manufacturing. Joris Peels and Brent Wright discuss Formnext and hop into the weeds about some other things. The conversation highlights collaborative robots (cobots) as tools for creating body-specific parts like scoliosis braces, offering safer and more cost-effective solutions across industries such as aerospace and specialty vehicles. Bambu Labs' developments in material extrusion are also explored for their potential to set new industry standards for personalized manufacturing. The episode concludes with a discussion of the intersection of technology, design, and market trends, focusing on companies like Zellerfeld and Nike. Topics include custom foot orthoses and footwear innovations, as well as the potential for luxury applications in prosthetics and orthotics, signaling a shift in industry possibilities. Special thanks to Advanced 3D for sponsoring this episode. Support the show…

The Prosthetics and Orthotics Podcast

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Transformative Healthcare Solutions: 3D Printing Innovations with Shiden Yohannes 45:22

hace 24 weeks45:22

45:22

Send us a text In this episode, we’re joined by Shiden Yohannes, whose journey from industrial engineering to a leadership role at Formlabs highlights the impact of technology in healthcare. Shiden discusses the rapid evolution of 3D printing, especially during the pandemic, where it played a key role in addressing healthcare shortages. He explains the advantages of an open ecosystem in 3D printing, focusing on orthotics and prosthetics, and highlights the impact of materials like Nylon 12 Tough and polypropylene, which are making medical devices more efficient and cost-effective to produce. Shiden’s insights show how 3D printing can streamline manufacturing processes and reduce costs, making advanced medical solutions more accessible. The conversation also highlights the spirit of global collaboration in the orthotics and prosthetics field. Shiden shares a story of professionals uniting across borders to help a patient named Sydney, showing how creativity and teamwork can overcome barriers in healthcare. As the episode concludes, we thank Shiden for his contributions and invite listeners to join us on LinkedIn to continue the discussion. Don’t miss this kickoff to our 10th season, and if the episode resonates with you, please leave us a review. Special thanks to Advanced 3D for sponsoring this episode. Support the show…

The Prosthetics and Orthotics Podcast

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Insights on Innovation, Education, and Inspiration with Michael Leach 45:08

hace 27 weeks45:08

45:08

Send us a text In this episode, Michael Leach joins us, a certified prosthetist and orthotist who began his career as a high school volunteer in 1975. Michael shares his journey, highlighting key mentorships and the evolution of education in the field, from certificate programs to degree-based training. He emphasizes the significance of hands-on learning in developing skilled professionals. We also explore the impact of climate and financial factors on prosthetic fitting and accessibility. Michael discusses how issues like sweat in humid environments and the need for waterproof systems affect prosthetic design and usage. Additionally, we examine the financial dynamics of the industry, comparing reimbursement practices across countries like Germany and Scandinavia, and how these practices influence innovation. The episode covers the latest advancements in prosthetic technology, including microprocessor knees and 3D printing, which are redefining the possibilities for amputees. We hear the inspiring story of Robert, an amputee athlete who motivates others with his determination. Through engaging stories, the conversation emphasizes the importance of personalized care, professional support, and the role of clinicians in advancing patient care and inspiring the next generation of prosthetic specialists. Special thanks to Advanced 3D for sponsoring this episode. Support the show…

The Prosthetics and Orthotics Podcast

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Unveiling Digital Solutions for the O&P Industry with Luc Boronat 45:15

hace 28 weeks45:15

45:15

Send us a text Luc Boronat, head of the digital division at the Eqwal Group and CEO of Qwadra, discusses his journey and insights on the meticulous balance between clinician responsibility and design automation in the prosthetic and orthotic industry. Join us as we explore the story of a visionary who has reshaped the Orthotics and Prosthetics industry through innovative CAD/CAM solutions. From humble beginnings with a ZX80 computer to creating digital tools that replaced outdated plaster models, this journey showcases the power of blending engineering with clinical expertise. Discover how these tools evolved from internal innovations to marketable solutions, addressing real-world clinician challenges and ultimately shaping a company that supports Certified Prosthetist-Orthotists globally. In the realm of advanced 3D printing in orthotics, we delve into the use of foaming TPU material for custom insoles. Learn about the clever solutions developed to maintain printer functionality in continuous operations and the strategic positioning of soft insoles in the European market versus global preferences. Special thanks to Advanced 3D for sponsoring this episode. Support the show…

The Prosthetics and Orthotics Podcast

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Live from AOPA 2024: Interview with Myomo CEO Paul Gudonis 31:12

hace 29 weeks31:12

31:12

Send us a text Join us as we embark on an exhilarating journey into the world of prosthetics and orthotics with a live recording from AOPA 2024. With over 1,800 attendees and 20 new vendors setting the stage, Joris Peels and Brent Wright capture the dynamic atmosphere of the event. This episode spotlights the spirit of innovation driving the industry forward, from the latest in 3D printing technology to pioneering products such as an orthosis for tremor patients and silicone printing techniques. Experience the collaborative energy that is pushing the boundaries of what's possible in prosthetics and orthotics. We are honored to feature Paul Gudonis, CEO of Myomo, who takes us through his extraordinary journey of technological innovation aimed at helping individuals with upper extremity impairments. Paul shares invaluable insights from his background in engineering and business, his transition to Myomo, and the company's major milestones. Listen as he recounts the inspiring moment when paralyzed individuals using MyoPro rang the closing bell at the New York Stock Exchange. Paul's stories about the profound impact their work has had on patients' lives are sure to leave you motivated and inspired. Explore the global ambitions and entrepreneurial spirit shaping the future of orthotic prosthetics. In this episode, we delve into a company's commitment to advancing arm and hand functionality, securing reimbursement from major insurers, and expanding internationally, including a joint venture in China. Paul Gudonis offers a fresh perspective on how an entrepreneurial mindset can transform the prosthetics and orthotics industry. Reflecting on the balance between doing good and achieving personal success, this episode critically examines the dynamic intersection of innovation, entrepreneurship, and impactful patient care. This episode is brought to you by Advanced 3D . Support the show…

The Prosthetics and Orthotics Podcast

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Live from AOPA 2024: Best Of Awards, Cutting-Edge Innovations in Prosthetics and Orthotics 1:11:22

hace 31 weeks1:11:22

1:11:22

Send us a text Have you ever wondered how cutting-edge technology is transforming the world of prosthetics and orthotics? Join us as we kick off the Prosthetics and Orthotics Podcast with a thrilling behind-the-scenes look at our experiences recording live at industry trade shows. From tackling technical hurdles with Plantronics headsets to enjoying the comfort of Dive Designs' 3D printed chairs, we share our excitement about the American Orthotic & Prosthetic Association (AOPA) show. You'll hear firsthand accounts of innovative products, successful interviews with industry experts, and the seamless effort that went into coordinating multiple live recordings. Expect to be captivated as we highlight standout presentations and memorable interviews. Katie from Advanced 3D delivered an enthralling talk on the applications of additive manufacturing, while Psyonic's live demo of a prosthetic hand reacting to muscle signals left us in awe. We also bring you insights from dynamic leaders like Anika from Psyonic and Louis-Philippe from Spentys, whose genuine and approachable nature made our conversations truly memorable. From low-tech solutions for tremor sufferers to the high-tech marvels presented by MyOMO and Spentys, this episode is packed with diverse perspectives and groundbreaking innovations. Explore the future of prosthetics and orthotics as we introduce pioneering companies like Coyote and Radii, discuss the educational approaches of Dr. Adrian Hill, and reflect on Paul Gudonis' leadership at Myomo. Learn about the transformative impact of new technologies, such as Rocky Tech's cooling solutions for prosthetic sockets and the potential for Formlabs' additive manufacturing advancements. We also touch on the importance of making prosthetic technology more accessible and highlight the global market trends showcased at OT World. This season promises to be an exciting journey full of advancements and compelling stories from the ever-evolving field of prosthetics and orthotics. Special thanks to Advanced 3D for sponsoring this episode. Support the show…

The Prosthetics and Orthotics Podcast

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Exploring the Paralympics in Paris with Katie Richmond 44:41

hace 33 weeks44:41

44:41

Send us a text What if you could witness the unyielding spirit of the world's most exceptional athletes in action? Join us as we sit down with Katie Richmond, reporting live from the Paris Paralympics, to uncover the stories of resilience and triumph that make this event truly unforgettable. From her touching visit to the historic beaches of Normandy to experiencing the vibrancy of the Paralympics' opening ceremony, Katie takes us through every exhilarating moment, shedding light on the diverse and sold-out medal events that have captivated audiences worldwide. Explore the intricate world of Paralympic sports with us, where we spotlight categories such as T35 for runners with moderate impairments and the T11 to T13 categories for blind runners. Katie shares her firsthand account witnessing thrilling victories like the US women’s triumph over Italy in sitting volleyball. We also marvel at the audacity and skill of visually impaired long jumpers and an eight-foot-tall Iranian athlete who redefines the boundaries of possibility. Delve into the technical side of the Paralympics as we discuss the origins, strategies, and intense training behind wheelchair rugby. Katie provides insights into the evolving technologies in prosthetics, highlighting the preferences and challenges faced by athletes. We round off this enlightening episode by looking ahead to the future innovations in 3D printing and prosthetic technology that promise to revolutionize the field. Don’t miss this episode packed with inspiring stories and cutting-edge advancements that showcase the remarkable world of the Paralympics. This episode is brought to you by Advanced 3D . Support the show…

The Prosthetics and Orthotics Podcast

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Design, High Flow, High Volume...Daily with Diego Suarez 46:24

hace 34 weeks46:24

46:24

Send us a text We’re delighted to introduce Diego Suarez from Bionic Prosthetics and Orthotics, whose extraordinary journey from a sports injury to an inspiring career helping those with physical challenges will leave you motivated and full of appreciation for the impact of resilience. Ever wondered how cutting-edge 3D printing technology is revolutionizing prosthetic fabrication? Discover the detailed workflow of a central lab that serves multiple clinics, utilizing tools like Omega Willowood, MeshMixer, and a variety of slicers such as Simplify 3D, PrusaSlicer, and SuperSlicer. We discuss the strengths and limitations of each software and provide insights into optimizing material usage with different printing modes. This is a treasure trove of technical knowledge for anyone passionate about the future of prosthetics. Innovation doesn’t stop at technology; it extends to materials too. Explore the advancements in prosthetic materials with us, featuring polycarbonate, TPU, and varioshore. Diego Suarez shares his excitement about MJF printing technology and its potential for creating complex structures. For those new to 3D printing, Diego offers invaluable advice on starting with affordable direct extruder printers and mastering design tools like MeshMixer and Fusion 360. This episode is full of expert tips, personal experiences, and practical guidance to push your prosthetic and orthotic skills to the next level. Brought to you by Advanced 3D and Comb . Support the show…

The Prosthetics and Orthotics Podcast

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Beyond the Clinic: Experience and Building a Future with Ben Wright 1:18:34

hace 35 weeks1:18:34

1:18:34

Send us a text Ever wondered how recording a podcast live at a bustling conference feels? We don't know either! But you can join Brent in Charlotte as we broadcast directly from the AOPA conference for the first time ever. In this episode we dive into the world of orthotics and prosthetics as we unpack the ongoing excitement and occasional weariness surrounding 3D printing technologies. We also shed light on the fluctuating funding climate in the sector, discussing why impactful, application-focused companies continue to capture investor interest despite a slowdown in startups. Could large corporations be losing their grip on emerging technologies? We explore the precarious balance big players like HP, Stratasys, and 3D Systems must maintain when investing in 3D printing. We discuss the brutal reality of corporate decision-making and the potential risks of shifting focus to new trends. This discussion offers a crucial lens into the strategic movements of industry giants and the ripple effects on innovation. Then we meet Ben Wright, a passionate prosthetist and orthotist who takes us on his inspiring journey from manufacturing engineering to opening his own practice. Learn about his strategic decisions and the challenges he faced, from choosing a clinic location to securing funding and building strong local relationships. Discover the advantages of integrating digital scanning technology into clinical practice and the value of maintaining small, personalized clinics in an industry increasingly leaning towards consolidation. This episode is a treasure trove of insights, packed with real-life stories and practical advice for anyone interested in the evolving world of orthotics and prosthetics. Special thanks to Comb and Advanced 3D for sponsoring this episode. Support the show…

The Prosthetics and Orthotics Podcast

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It's Personal: Socket Design and Product Development with Dale Perkins 1:21:25

hace 36 weeks1:21:25

1:21:25

Send us a text Join us as we celebrate 100 Episodes with Dale Perkins of Coyote Designs sharing his insights on how he has left a legacy through socket design and product development. His dual expertise as a prosthetist and an amputee brings a unique perspective to the conversation. We'll explore his personal story of overcoming his amputation through groundbreaking medical interventions and the life-changing impact of innovative prosthetic design. Discover how prosthetic technology has transformed over the past five decades, from rudimentary wooden legs to today’s advanced 3D printed solutions. We'll discuss the resistance to change among seasoned practitioners, the importance of personalized patient care, and the essential role of new technologies in improving patient outcomes. Dale shares invaluable lessons from his career, emphasizing the need for continual learning and adaptation in this rapidly evolving field. Looking to the future, we critique the current state of prosthetic education and industry practices, advocating for a more patient-centered approach. We explore the crucial influence of surgical outcomes on prosthetic success and call for younger orthopedic surgeons to engage more deeply in amputation surgeries. This episode is a celebration of our podcast’s global reach and the profound impact of shared knowledge and innovation in the prosthetics and orthotics community. Join us as we commemorate this milestone and envision the future! This episode is brought to you by Comb and Advanced 3D . Support the show…

The Prosthetics and Orthotics Podcast

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Have We Missed Something? with Tom Cutler 1:18:16

hace 37 weeks1:18:16

1:18:16

Send us a text Have we missed something? In this episode we go back to the basics. Actually we go before the basics and that is surgery. Does the quality of surgery affect outcomes? What makes a good amputation? What makes a good outcome? Are prosthetists asked to do miracles? What is the role of the IT band in normal gait? We cover this and more with Tom Cutler. If you listen to this episode and have not been challenged to think and consider what we have learned well....I did not do my job. This episode is brought to you by Advanced 3D . Resources: Here's the video clip of femur vs IT band hip action: Link . Here's the animation showing how large the horizontal force is at the hip vs at the ground: Link . Here's the theory about the IT band being 30% of hip power: Link . Here's the article about TF amputees missing 30% of hip power. Link . This has amputees at up to 40% deficient. Link . Here's Gottschalk's article about amputation surgery: Link . Page 19 shows the sharp edge, open bone marrow, and the text about moving the tensor fasciae latae. Here's Gottschalk's article ( Link ) about TFL being the most important hip muscle in gait (page 184) and the gluteus medius being inactive during stance while TFL shows intense activity (pg 182). Here's Pohl 2015 about a gluteus medius nerve block followed by... NOTHING! Link . There's no trendelenburg gait... no changes... What about increased cardiovascular morbidity after amputation? Here's an article about a 10 year old dying of fat embolism syndrome after TF amputation. Link . Here's a spike in cardiovascular mortality in traumatic amputees (amazing data, very sound). Link . What about the validity of the "adductor myodesis" technique? Link . According to this article surveying surgeons, "it is not possible to stitch the muscles to the bone due to the lack of fasciae structures." and a very telling statement "I have been a surgeon for 40 years and have learned by bitter experience. The information provided in the literature is miserable and I often disagree with the arguments." To all of the above, consider this: there's no skeletal support. End of discussion, right? Until we provide amputees with skeletal support, everything else is moot. Support the show…

The Prosthetics and Orthotics Podcast

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Dynamic 3D Printed Knee Orthoses with Dave Johnson 50:37

hace 39 weeks50:37

50:37

Send us a text Maybe the solution to your knee pain is a high-tech 3D-printed brace inspired by an injury from the football field. Today, we’re talking to Dave Johnson, the CEO and founder of the startup Icarus Medical, about his unusual path from a childhood on a dairy farm to inventing innovative knee braces. Dave describes how his life journey and a successful career in chemical engineering for the Department of Defense provided the inspiration for developing a high-performance, metal-free knee brace for fighting patellofemoral osteoarthritis. And 3D printing how? Dave provides an ingenious step-by-step, from the first heavy, bulky prototypes to their eventual lightweight, contour-fit, form-fitting incarnation. His descriptions of the iterative development, including his incorporation of an elastomeric band to improve fit and tolerance, as well as the employment of a biomedical engineering intern, are both fascinating and informative. Moreover, he recounts how his team realised that the heaviest components came from the support material used in the printing process and, thus, shifted to Multi-Jet Fusion technology, which is cheaper and can be produced in much shorter runs. By the time we had finished, we wondered whether perhaps the biggest takeaway was that these state-of-the-art, individualised, contour-fit, 3D-printed, durable, adjustable, lightweight knee braces for leverage-control osteoarthritis became economically viable in greater number because of the strategic application of HP’s Multi-Jet Fusion technology. But as much as it’s about the tech and engineering, it’s also about the people who are running the ship. In this episode, we spotlight the empathetic, patient-centric culture at Icarus Medical, where no two braces are ever the same, and every person is accommodated for, because – simply put – they can be. Dave takes us through the extensive process of getting a custom brace, from scanning to finishing to quality control to shipping, and into the nitty‑gritty of maintaining good relationships with outsourced contractors. And along the way, Dave shares some of his hard-won lessons on cost management, market research, and the power of staying true to your vision and having conviction in your product. If you’re at all interested in technology, medicine and innovation, you do not want to miss this episode. This episode is brought to you by Advanced 3D . Support the show…

The Prosthetics and Orthotics Podcast

1
The Future is Now: 3D Printing in Prosthetics with Katie Richmond 51:22

hace 41 weeks51:22

51:22

Send us a text What if the future of prosthetics could be completely transformed by a single machine? This episode of the Prosthetics and Orthotics Podcast kicks off Season 9 with an in-depth recap of the Rapid conference, highlighting the revolutionary Impossible Objects machine. Discover how continuous carbon fiber technology is set to change the landscape of 3D printing for prosthetics. We also shine a spotlight on an innovative elastomer from the Loctite Henkel Group, designed to mimic the comfort and durability of memory foam, opening up exciting new possibilities for patient care. We then explore the intersection of technology and fashion with HP's MultiJet Fusion 580 printer, revolutionizing the eyewear industry. Learn how custom-fit, stylish glasses with wood grain finishes can be produced on-demand, reducing waste and meeting consumer demands more efficiently. Plus, we delve into the realm of metal 3D printing, discussing the accessibility and safety of newer, more affordable machines like the One Click Metal system and how they are democratizing advanced manufacturing. Finally, we take you on Katie's journey through the evolving field of O&P. Hear about the shift towards 3D printing and CAD design, with practical tips for newcomers. We also examine the benefits and challenges of using lattice structures in orthotics and prosthetics, emphasizing the importance of design precision and material selection. Tune in to discover how small, in-house 3D printers are becoming indispensable tools for prototyping custom solutions, and the growing need for clinicians to embrace these technologies for better patient outcomes. Support the show…

The Prosthetics and Orthotics Podcast

1
Undeniable Outcomes: Removable Rigid Dressings with Jim Reichmann 40:51

hace 44 weeks40:51