Rev 2.2 - The Art Of Print Parameters (or Who Needs Board Supports?) The D-Code podcast

44:51

We sat down with Zach to explore everything from AI in PCB design to the reality of design reviews, miniaturization, and the impact of tariffs on manufacturing. 👨‍🏫 Zach shared how he transitioned from hobbyist to professional, why investing in quality tools matters, and how AI won’t replace designers—but will definitely transform the workflow. 🔥 Highlights: Why design reviews are a goldmine for learning AI’s role in automating tedious PCB design tasks How tariffs are shifting the global manufacturing map The challenge of finding skilled labor in electronics Why continuous education is non-negotiable Inside stories from working with Altium Whether you're an engineer, designer, or just passionate about electronics, this is one you don’t want to miss.…

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Rev 2.4 - Stan Rothschild 40:27

hace 14 días40:27

40:27

From waste to wealth behind the scenes of metal reclaiming. Ever wondered how discarded solder dross transforms into high-purity metal? Tune in for the secrets! Stan's known as the "solder guru" for good reason he's been deep in the trenches of solder recycling and reclaiming for over two decades. We talked about how his family business was doing sustainable recycling long before it was trendy, turning solder dross and scrap paste. Stuff most people would think was trash into pure, usable metal. He shared some surprising details on how shifting from tin-lead to lead-free solder has complicated recycling and even taught us a few things about why copper buildup affects solder performance on selective solder machines. If you're into PCB manufacturing, PCB Assembly, solder technology, or just enjoy turning waste into something valuable, you'll want to check this one out. Big thanks to Stanley Rothschild from Metallic Resources, Inc. for the chat! #PCB #Soldering #Manufacturing #Recycling #Sustainability…

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IPC Apex Series, Day 2, Interview 16- Jeff Leal 10:13

hace 18 días10:13

10:13

Jeff Leal from Axxon-Mycronic swings by the set to dispense some knowledge 😉 An interesting talk unfolded as we discussed precision dispensing and coating solutions. The cast found particular value in learning about "right sized" platforms that can allow low volume outfits an entrance into automation via desktop dispensing robots! Sean and Elias took a stroll over to the Axxon booth after this one and got the chance to check out the benchtop THT inspection platform, very innovative stuff! A big thanks to Axxon-Mycronic for supporting the cast and advancing our goals of providing meaningful and fun conversations! #qualitycontrol #inspection #automation #PCBA…

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IPC Apex Series, Day 2, Interview 15- Mike Konrad 15:55

hace 18 días15:55

15:55

The Podfather 🎤 Our friend Mike Konrad from Aqueous Technologies and the host of The Reliability Matters Podcast, takes an unfamiliar seat as a guest during IPC Apex 2025! Mike's humility won't allow him to accept the credit due to him for mentoring and helping us up on this journey. We converse about podcasting, collaboration, and even a bit about cleaning! Elias , Producer Paul , Sean , and Daniel send a heartfelt thank you to Mr. Konrad for setting us up with all the A/V for this event! These chats were slotted for 10 minutes each, but we found a way to stretch this one longer than LinkedIn can accommodate, so head over to YouTube to check out this, and all 35 interviews from Apex 2025!…

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IPC Apex Series, Day 2, Interview 14- Tim Kang 10:38

hace 18 días10:38

10:38

⚙️ “It’s not about CPH—it’s about what you get out the door.” At IPC APEX 2025, we sat down with Tim Kang from Hanwha to talk about next-gen automation, and let’s just say—Hanwha isn’t playing catch-up… they’re setting the pace. From dual-lane ovens that run lead and lead-free at the same time, to pick-and-place systems that run two independent jobs simultaneously—we’re seeing innovation that’s pushing the boundaries of what’s possible on the production floor. 🔧 Highlights from the convo: Why CPH is overrated and output-per-day is what really matters Hanwha’s dual-lane reflow oven with independent thermal chambers—run two profiles, two speeds, no cross-contamination A dual job pick-and-place platform that supports multiple conveyor lengths and setups running at once How cart-based feeder systems reduce changeover and operator strain Why North American CMs need high-mix, low-volume friendly systems—not just speed How Hanwha engages with customers post-sale to fine-tune performance and drive continuous improvement It’s not just about selling machines—it’s about engineering solutions that actually fit the real-life factory floor. Big shoutout to Tim and the entire Hanwha team for supporting The D Code Podcast and for continuing to bring disruptive innovation to the SMT world.…

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IPC Apex Series, Day 2, Interview 13- Jason Wahba 12:36

hace 18 días12:36

12:36

🌎 “It’s not about borders—it’s about building together.” Live from the IPC APEX 2025 show floor, we caught up with Jason Wahba of JW Corporation, who crossed the border (legally 😄) from Canada to talk all things automation, global manufacturing insights, and the future of lean electronics. 🇨🇦🇺🇸 Big thanks to Jason for the Unity Pins—combining the US and Canadian flags—and for sharing some sharp insights from his recent travels through Japan and Taiwan. 🤖 Key takeaways from our convo: Why Asia is pulling ahead in automation—not just SMT, but process-wide, including low-cost cobots and automation strategies that start at the quoting phase How their “automate first” mindset allows them to price competitively, scale faster, and defend against competition long-term The biggest roadblock to adoption here? Not just cost—it’s the lack of implementation knowledge Why lean manufacturers like us can’t afford not to automate, even in high-mix, low-volume environments Why collaboration across borders and competitors isn’t just possible—it’s essential to grow the entire industry Jason brought international experience, practical advice, and a heavy dose of humor—including a salute to his $40 Harbor Freight conformal coating setup 😆 This one was part community, part case study—and all heart. Thank you, Jason and JW Corp, for supporting the podcast and the mission of growing this industry together.…

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IPC Apex Series, Day 2, Interview 12- Don Dennison 11:19

hace 18 días11:19

11:19

You don't last 30 years in this industry unless you do things right! Don Dennison grabs the mic in a show floor interview with Elias , Sean , and Daniel at Apex 2025. Don is in the elite camp of folks who have attended all 25 IPC Apex Expos! We converse about the important role Technical Reps play as a conduit between their regional clients and national brands. We also had a bit of a laugh talking about the evolution of sales techniques from cold call into the digital era. Enjoy! #NEWTWORKING #SOLUTIONS #SMT #PCBA…

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IPC Apex Series, Day 2, Interview 11- Jessica Molloy 9:50

hace 18 días9:50

9:50

"Nothing we design, nothing we make, is worth anything if no one buys it" Enter Jessica Molloy from Asteria Sales & Marketing ! We chat about two key points that may resonate with you: Breaking Down Barriers: It's great to see younger professionals in electronics confidently approaching senior figures. This willingness to connect, ask questions, and learn from experience is a major cheat code for growth and innovation within our industry. We all stand to gain if we continue to foster environments where this intergenerational knowledge sharing thrives! The Veterans in our industry are so willing to chat and share their knowledge. I have heard from more than one OG, that they have seen their enthusiasm and zeal for the space, restored by mentoring the next generation. The Power of Sales & Marketing: Jessica also emphasizes the critical role of sales and marketing alongside our talented design and production engineers. Bringing our products to market requires strategic communication, understanding market needs, and building strong relationships. It's a team effort, and every function is essential for success.…

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IPC Apex Series, Day 2, Interview 10- Denis Barbini 10:15

hace 18 días10:15

10:15

Who do you call when you need root cause analysis due to PCBA related failures? Your clean chemicals provide, naturally... Denis Barbini from ZESTRON Americas mans the interview seat aside Daniel , Elias , and Sean at IPC Apex 2025! Denis shines a light on some surprising support Zestron is providing its partners, the cast was genuinely in awe of the unexpected role Denis and Co. are playing in the field! Problems and solutions, listen now! #SMT #FAILUREANALYSIS #PCBA #CLEANING…

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IPC Apex Series, Day 2, Interview 9- John Mitchell 12:16

hace 19 días12:16

12:16

Mr. IPC himself, John W Mitchell joined The D-Code Podcast at APEX 2025. Right off the bat, he flipped the script and started the interview asking questions of us. (We got our chance to ask him questions too!) Topics like apprenticeship, which is an exciting program the IPC is sponsoring to help foster the next generation of electronics manufacturing talent. There are apprentice and pre-apprentice programs available. He also showcased how standards get developed- you can get involved! John was very candid about all things electronics and how to create an atmosphere of partnership. Elias Malfavon Jr. , Sean Kincaid , Producer Paul , and Daniel Stanphill extend our sincere gratitude once again to the IPC for being an amazing partner to us! You can also view this video on our YouTube page. Please hit like and subscribe and stay tuned for new episodes coming soon!…

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IPC Apex Series, Day 2, Interview 8- David Ly 9:43

hace 19 días9:43

9:43

How smart is your storage? Inovaxe extraordinaire David Ly joined us to talk about the solutions they have for the PCB assembly world. And let me tell you- They have a lot! 🎧Listen to learn about the smart racks and integration into your ERP/MRP software 🎧 This was another interview where it was hard for the guest to try and talk about their own product because the hosts could not keep their excitement contained. Can you imagine receiving and storing your parts in seconds? Can you imagine selecting your kit and all the parts you need light up on the shelves so you know what to pick? Or how about all the inventory data automatically linked from pick and place usage to your shelves? There are too many advantages to list here, listen to this fun conversation to hear more of them! As always, we thank our audience for listening and please remember to subscribe to our YouTube page and follow us on LinkedIn for more!…

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IPC Apex Series, Day 2, Interview 7- Gayle Towell 10:57

hace 19 días10:57

10:57

Gayle Towell brings the education. Seriously, between two (2!) Masters degrees, teaching, and scientific journalism, she is an explaining machine! If you are newer to surface mount and want to learn more about the miniaturization of solder paste and stencil thickness, this interview really gives a great overview. Learn how solder balls are made, how they interact with stencils and the process of selecting what Type of paste to use. Join Sean Kincaid and Daniel Stanphill as they get schooled together by Gayle and Elias Malfavon Jr. , with his stencil expertise and customer feedback he obtains to consistently drive best practice improvements. Many people are out here working with area ratio and stencil thickness as their primary concerns. When you start getting into the smaller apertures on the thinner stencils, rather than focusing just on the 5 ball rule for width of aperture, you have to start considering the height of the aperture as well. Imagine dealing with such small apertures that Type 3 solder balls are actually taller than the height of the stencil, leading to shearing effects and insufficient transfer. Also, if you love sharing and teaching about SMT concepts, you just might have a superpower you didn't know about... Gayle knows hers! #smt #pcb #problemsandsolutions #solderpaste #pcbassembly…

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IPC Apex Series, Day 2, Interview 6- Phil Marcoux 14:44

hace 19 días14:44

14:44

The Father of Surface Mount Technology.... Let that sink in for a moment. Phil Marcoux was gracious enough to join Elias , Daniel , and Sean for an amazing conversation starting with the contested beginnings of SMT and working up to AI and it's applications in the EMS world. Phil makes a fascinating comparison between the introduction of SMT into PCBA and where we are currently with AI He also gives praise to Sean for a recent novel idea he had during a meeting they both attended. It was truly a privilege to sit with Papa SMT, 10 minutes was no where near enough time for our inquisitive minds. Fortunately Elias may have a touch of salesmanship in him, as he asks for the sale via an on film request and acceptance from Phil for a full length Podcast episode in the near future! #SMT #PCBA #AI #LEGEND…

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IPC Apex Series, Day 2, Interview 5- Debbie Carboni 10:14

hace 20 días10:14

10:14

Daniel Stanphill friend, Debbie Carboni , joined us to talk about the science they are working on at KYZEN Corporation to help people in the PCBA space. Do you use IPA in your under stencil cleaning process? Do you always use a wet pass or do you sometimes use a dry pass? She can tell you how to stabilize your processes through chemistry. They can monitor processes in real time and help you detect problems before they exist! Sean Kincaid shares a testimonial of Kyzen's thorough work instructions for how to properly prepare the cleaning system to make a chemistry switch. Also the final results on the boards being washed with the chemistry from Kyzen are beautiful. Daniel was quick to back up Sean's testimony with his positive experience getting help from Kyzen when Aurora first got their cleaning systems up and running. Also, don't miss Elias Malfavon Jr. giving Debbie a tag line she can use and tell us if you liked it! As always, please go to our YouTube page and subscribe so you can see not just the APEX videos but all of our new releases also!…

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IPC Apex Series, Day 2, Interview 4- Don Jeka 10:58

hace 20 días10:58

10:58

Don Jeka Producer Paul here. This was a really fun one to witness. I get to see the guys geek out behind the scenes about SMT/PCBA technology frequently before and after recording regular episodes, but they do their best to keep the official podcast from ever feeling like a commercial. That said, we purposely bring on people who are doing cool things and it happens after we end the recording from time to time. This was so fun because @ Don Jeka barely had a chance to discuss his "Solutions" here. @ ESSEMTEC USA drives their innovation with dedicated work with actual users of their products. You can see the impact as well. @ Sean Kincaid & @ Daniel Stanphill from the process engineering perspective were so thrilled to discuss the features of these products, they stepped all over him explaining the "Problems" being solved by each new solution. Even during this interview, they learn new things about this already available equipment that seem so "next gen" they are surprised and break the 4th wall to talk to you, the viewer, about their genuine excitement! Come along and learn with them from Don about what is possible now with "current gen" equipment. Oh, @ Elias Malfavon Jr. was there, too. He added some relevant stuff in about stencils and screenprinting. If that's what you are here for, you won't miss out in this one. ;) #smt #pcba #ems #problemsandsolutions…

The D-Code Podcast

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IPC Apex Series, Day 2, Interview 3- Jake Benz 10:43

hace 20 días10:43

10:43

Sharks with laser beams and pizza cutters, what are we talking about here?? Jake Benz (AKA runner up in the Best Mustache in the EMS world) Joins Sean , Elias , Daniel to discuss laser depaneling technologies and the benefits over the techniques of yesteryear. We also touch a bit on stencil lasers and assist gasses used in the cutting process! If frayed and delaminated FR4 is your problem, watch this!…

The D-Code Podcast

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IPC Apex Series, Day 2, Interview 2- Judy Warner 12:38

hace 20 días12:38

12:38

73% of Engineers are listening to Podcasts 😳 Judy Warner dropped this nugget while chatting with Daniel , Elias , and Sean during hashtag#IPCAPEXEXPO2025 . Judy has been a great friend of our Podcast, freely sharing her know how and experiences gained through her 7 years behind the mic. We chat about Judy's storied career in our space and the "pre China" glory days of North American EMS. We also touch on Judy's self proclaimed "accidental" entry into the Podcast space, if you ask us The EEcosystem is a pretty beautiful accident! Enjoy! hashtag#SMTA hashtag#PCB hashtag#PODCAST…

The D-Code Podcast

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IPC Apex Series, Day 2, Interview 1- Gene Weiner 10:56

hace 20 días10:56

10:56

Gene Weiner , the legend himself, takes some time to discuss current challenges and opportunities in supply chain management, sourcing, cost changes coming from trade agreement changes, and as it is 2025, of course we discussed AI! Sean Kincaid , Daniel Stanphill , and Elias Malfavon Jr. were schooled in this one! Gene is at the top of his game, keeping on his toes and doing all he can to continue his mission of improving our collective experience as manufacturers, here and abroad. If you are already familiar with Gene's career and think you don't need to watch this one... you are wrong! ☺️ When asked about their careers, many people default straight to company names and positions held. Gene, excited as always by the industry, starts by sharing the first projects he worked on and the specific elements they were trying to achieve. It is fascinating. Don't forget to follow us and if you head over to the Apex Playlist on YouTube and subscribe, you will get notifications of new videos before we post them here! 😍…

The D-Code Podcast

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IPC Apex Series, Day 1, Interview 18- Jeremy Orbach 10:03

hace 21 días10:03

10:03

At least if you know how to use it, and that's what @Jeremy Orbach from @Omron is trying to help teach people. Don't turn your inspection equipment into just an expensive conveyor! He talks in this conversation about how to turn data into improved processes and realize results in days, not months or years. Do you have a desire to drive towards a zero defect process? If so, you should really get in touch with Jeremy! Check out this conversation along with all the others from APEX on our Youtube channel or anywhere you stream audio 🎧 #pcb #pcba #smt #AOI #SPI #pcbinspection #data…

The D-Code Podcast

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IPC Apex Series, Day 1, Interview 17- David Kruidhof 10:44

hace 22 días10:44

10:44

D-Code veteran, and our network X-ray Guru, David K. sits down to talk all things X-rays! We discuss the X-ray applications within the PCBA space, and how the need for advanced 3d imaging is and will only continue to keep growing. And Because it's The D-Code Podcast, we take a detour and discuss non PCBA applications (Read chicken and bricks !?!) Don't miss this one!…

The D-Code Podcast

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IPC Apex Series, Day 1, Interview 16- Mark Mankoura 13:48

hace 22 días13:48

13:48

Our friend Mark Mankoura of AT&A joins us for a process related chat. We also discuss how EMS is often a generational trade, and how Mark has seized the opportunity his family's CM business has afforded him. Enjoy this conversation with our buddy from the north!

The D-Code Podcast

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IPC Apex Series, Day 1, Interview 15- Fraser Shaw 14:02

hace 24 días14:02

14:02

Watt a pleasure it was catching up with Fraser Shaw from Watt Laser ! Fraser joined The Cast at IPC Apex 2025 to chat stencil inspection, laser welding, and laser cutting. Watt's SMT Stencil focused quality control platforms are a quantum leap in ease of use and effective detection of not only defects, but also process variance! (Full disclosure, Elias is the happy owner of their SE12PRO platform!) Watt is also leading the charge in purpose built stencil laser welding systems, if you haven't seen a Watt welded step, check out my profile for some recent posts highlighting this technology.…

The D-Code Podcast

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IPC Apex Series, Day 1, Interview 14- Matt Argyris 12:18

hace 24 días12:18

12:18

We actually called Matthew Argyris at Europlacer in the middle of a pod recording (at like 10 pm his time) and perhaps even crazier he answered and agreed to join the podcast impromptu and answer some of our printing questions. He was a little more prepared for this conversation at IPC Apex 2025 ;) Matt is an expert at communicating how the machine works and can teach anyone how to use it. Even remotely he can walk you through anything you need from software through hardware, and also some best practices. Probably the single biggest reason I would endorse a screen printer from Europlacer is Matt Argyris.…

The D-Code Podcast

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IPC Apex Series, Day 1, Interview 13- Jay Patel 9:49

hace 24 días9:49

9:49

Sean's fellow Michigander, Jay Patel of Amtech, joins the Cast at IPC Apex 2025. The conversation revolves heavily around Vapor Phase reflows and its benefits and applications. Enjoy!

The D-Code Podcast

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IPC Apex Series, Day 1, Interview 12- Eric Bruner 10:57

hace 25 días10:57

10:57

During the IPC APEX 2025 event, The D-Code Podcast hosted a compelling interview with Dr. Eric Bruner from Aculon, shedding light on the company's cutting-edge surface modification technologies. The conversation delved into Aculon's diverse range of hydrophobic, oleophobic, and other functional coatings, emphasizing their applications within the electronics manufacturing sector. Dr. Bruner highlighted Aculon's focus on creating innovative solutions that enhance performance and reliability, particularly in challenging environments. Discussions included novel coating applications to protect sensitive electronic components from moisture, contaminants, and corrosion, and the importance of these coatings in the continued miniaturization of electronic devices. The podcast also touched upon Aculon's ongoing research and development efforts, revealing their commitment to pushing the boundaries of surface modification technology.…

The D-Code Podcast

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IPC Apex Series, Day 1, Interview 11- Timon Ruban 10:04

hace 25 días10:04

10:04

Timon Ruban joins The D-Code Podcast, the visionary founder behind Luminovo, a revolutionary platform transforming the electronics supply chain. He'll be diving deep into how Luminovo leverages AI to streamline procurement, automate quoting, and foster seamless collaboration among suppliers, designers, and manufacturers. With a mission to modernize an industry often plagued by inefficiencies, he'll share insights into the platform's ability to aggregate critical data, reduce costs, and accelerate time-to-market. Prepare to discover how Luminovo is reshaping the landscape of electronics sourcing, directly from the mind that brought it to life.…

The D-Code Podcast

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IPC Apex Series, Day 1, Interview 10- Elias Malfavon Sr. 11:09

hace 26 días11:09

11:09

How many people active in the SMT world can say they produced products for solder paste deposition when the best available technology was screen printing, with an actual woven mesh screen! Elias Sr. joins the younger model along with the rest of the cast to discuss the evolution of the SMT Stencil industry over his nearly 40 year career.…

The D-Code Podcast

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IPC Apex Series, Day 1, Interview 9- Megan Wendling 9:54

hace 26 días9:54

9:54

Megan, The Queen of Networking 👑 Megan Wendling's family history is intertwined with the origins of NEPCON. Today, she leads Megan Wendling Associates, a prominent PR and marketing firm specializing in the electronics manufacturing services (EMS) sector. At IPC APEX 2025, she discussed her background, her company, and her role as a key connector within the industry on The D-Code Podcast. Megan Wendling Associates leverages deep roots in electronics assembly to connect leading contract manufacturers with vendors and major clients. Key takeaways from her interview included: ➡️ NEPCON's Beginnings: Her father co-founded NEPCON over 50 years ago, highlighting its evolution into APEX and its significant impact on the industry. ➡️ Industry Expertise: With an MIT background and 46 years of experience, Megan and her team offer specialized marketing services for the aerospace, defense, medical, and automotive EMS markets. ➡️ Strategic Networking: Megan brought all 32 of her CM clients to APEX and hosts a notable industry event, fostering connections between EMS leaders, vendors, and clients. Beyond Public Relations: Her firm facilitates contracts and partnerships, contributing to a robust industry ecosystem.…

The D-Code Podcast

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IPC Apex Series, Day 1, Interview 8- Professor Splice 10:16

hace 26 días10:16

10:16

Larry Welk (Professor Splice) was kind enough to stop by our recording booth and describe how his products help people in my shoes every day. We feel safe saying most people have no idea how difficult it is to pull off a good splice without the proper equipment. Beyond spending time with him in our booth, we also went to his later and got to see his products demoed. He is able to take you through the entire history of splicing methods and the chances of a good splice with each one. Perhaps even more impressive, he can guarantee 100% success with splicing if you follow his methodology (go to his University!) Want to drive your pick and place towards a zero defect process? Don't overlook the setup of your reels and components!…

The D-Code Podcast

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IPC Apex Series, Day 1, Interview 7 - Justin Worden 11:20

hace 26 días11:20

11:20

🧠 What if your consumables supplier axed the middleman and rebooted an industry chapter? That’s Justin Worden’s game plan. Sat down with my buddy live at IPC APEX 2025 D-Code Podcast to unpack how ROCKA Solutions and his SMTA Austin Chapter hustle are shaking things up. 💡 What’s Rocka Solutions? Kicked off as a global distributor for Zestron, Weller, and Indium, they flipped the script during COVID. Now they’re manufacturing SMT stencil rolls and more inhouse with no distribution bloat. ⚙️ Justin’s Highlights: COVID Pivot Power: Raw material shortages? Rocka took control, owning their supply chain for price, quality, and availability that hits. No Markup Nonsense: Skipping 5 layers of distribution means premium consumables at what you should pay no 30% gouging from local rep to local rep to local rep to your floor. SMTA Austin Comeback: As the new (voluntold) president, Justin turned a dormant chapter into a powerhouse catering to exhibitors and attendees. Disruptive’s the word. Justin’s rewriting the rules on sourcing, marketing and community one stencil roll and expo at a time…

The D-Code Podcast

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IPC Apex Series, Day 1, Interview 6 - Nino Hardin 9:32

hace 27 días9:32

9:32

🧠 Imagine if BOM management was as easy as clicking ‘Buy Now’ on Amazon. That’s not a dream anymore it’s what Nino Hardin and the team at Cofactr are making a reality. We sat down live at IPC APEX 2025 to talk about what might be one of the most disruptive tools in the EMS supply chain game right now.…

The D-Code Podcast

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IPC Apex Series, Day 1, Interview 5 - Andrew Schuermann 9:52

hace 28 días9:52

9:52

This one is for you AI buffs out there! Andrew Schuermann talks why we should use AI to eliminate the dull, dirty, dangerous, and disappearing functions within our work days. The conversation sways heavily towards the ability to define down time and it's causes, efficiently utilizing technology to shorten mean time to repair.…

The D-Code Podcast

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IPC Apex Series, Day 1, Interview 4 - John Vaughan 10:45

hace 28 días10:45

10:45

Domestic PCB manufacturing has taken a beating, but it is not dead! John Vaughan joins us on set at Apex to discuss all things PCBs and how they play a critical role in US National Defense. John discusses the foundation of the PCBAA and the work this group is doing on "The Hill" Tune in and enjoy!

The D-Code Podcast

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IPC Apex Series, Day 1, Interview 3 - David Schild 9:13

hace 28 días9:13

9:13

The Printed Circuit Board Association of America (PCBAA) It does have a nice ring to it for anyone in the industry. Also, if you live in the United States and use any electronic products, this may concern you. We were privileged to sit down with David Schild and speak about the efforts being conducted on Capitol Hill to reshore America's electronic supply chain. This is everything people: -Components, but as we know "Chips don't float" -Board fab -Assembly If you don't have every piece of the supply chain secured, you have none of them.…

The D-Code Podcast

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IPC Apex Series, Day 1, Interview 2 - Michael Sivigny 11:40

hace 28 días11:40

11:40

🦊 “We're the foxes in the henhouse.” That’s how Michael Civigny from C-TAC described their role in the electronics manufacturing world—and honestly, it’s perfect. On this episode of The D Code: IPC APEX 2025 Edition, we dug into how C-TAC is redefining machine performance validation across the board. No bias. No fluff. Just data that tells the truth. 📏 Here’s what we covered: How C-TAC performs vendor-agnostic measurement and validation—from stencil lasers to printers to pick-and-place machines Why 90% of printers they test fail spec, and how stroke-dependent offsets are quietly wrecking your yield What to do if you don’t have SPI—and how to validate your process anyway How they empower OEMs and manufacturers to baseline, adjust, and validate equipment before it causes problems Why “If you don’t measure, you don’t know” isn’t just a catchphrase—it’s a survival strategy Michael also shared a killer tip: you can bring C-TAC before you buy used equipment—think of it like taking a mechanic with you to inspect the car before signing the check. This conversation was packed with insights—and one that our producer Paul (data nerd #1) definitely wishes he was on camera for.…

The D-Code Podcast

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IPC Apex Series, Day 1, Interview 1 - Chrys Shea 11:02

hace 28 días11:02

11:02

Welcome to The D Code: IPC APEX 2025 Edition! We kicked things off live from the show floor with none other than Chrys Shea and it was everything we hoped for. From miniaturization trends to workforce development, and from solder paste testing to balancing fun and technical mastery in the shop, Chrys brought insight and laughs. Here's a taste of what we covered: Why she believes we're bringing the fun back to circuit board manufacturing The talent gap in process engineering and what she's doing to fix it. Her framework for guiding new engineers based on mindset and personality (hands-on vs. keyboard, rule-follower vs. rule-breaker). A sneak peek at the Ultra HDI test board for the SMTA designed to challenge even the most seasoned process engineers Oh, and if you're into quizzes that match your personality to your perfect PCB process role... she's got that too. Thanks again to Chrys for not just showing up but providing the sweet shades at our booth. You're one of a kind!…

The D-Code Podcast

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Rev 2.3 - SPI Data Review with Jeremy Orbach 1:19:28

hace 8 weeks1:19:28

1:19:28

Are you wondering what insights you can get from an SPI? Have you been told about problems with "false calls" and difficulty getting boards to pass inspection? Wish you could identify issues not just before boards are shipped, but before they've proceeded down the production line? Are you desperate to learn the difference between a squircle, an octagon, and an arch? If you said yes to any of these, or just want to learn more about SPI while also getting to hear Sean invite people to call him an idiot, watch this one! Jeremy Orbach of Omron Automation Center is incredibly patient while explaining and demonstrating a sample run of a single A/B board run with a simple 1:1 aperture stencil and an optimized stencil with the effects of aperture size and shape and paste type are reviewed. In typical D-Code fashion, the conversation does wander along the way. Enjoy!…

The D-Code Podcast

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Rev 2.2 - The Art of Print Parameters (or Who Needs Board Supports?) 37:48

hace 9 weeks37:48

37:48

If you ever had questions about print parameters, we have an episode for you! While it does get specific to equipment both Daniel and Sean own at portions, this means you get to see the more of the "into the weeds" than a typical episode. Watch to the end or you'll miss our surprise SME guest!

The D-Code Podcast

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Rev 2.1 Ft. Robert Feranec 1:18:51

hace 11 weeks1:18:51

1:18:51

PCB Designer and YouTube sensation Robert Feranec, helps kick of Rev 2 of The D-Code Podcast in a BIG WAY! Along with Daniel, Elias, and Sean, Robert chronicles his journey from an hourly employee through the formation of his acclaimed learning platform, FEDEVEL. Chew on some technical bites while you enjoy Robert's fascinating story!…

The D-Code Podcast

1
Rev 1.19 - Gratitude and a Look Ahead 22:52

hace 18 weeks22:52

22:52

This episode is short but sweet. Join Daniel, Elias, and Sean as they look back over 2024 and Rev 1 of The D-Code Podcast. Considering the whole gang (including Producer Paul!) has full time jobs that come first, we are proud of what we have attained, the content we've put out, and the path forward into 2025! You won't want to miss out on our favorite parts of Rev 1 and our goals and plans for the future. Special thanks to all our guests and organizations such as SMTA and IPC who have already shown themselves to be excellent partners. Best wishes and enjoy your final days of 2024 while you can!…

The D-Code Podcast

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Rev. 1.18 Ft. Tony Kelbert 1:06:54

hace 19 weeks1:06:54

1:06:54

Join Daniel, Elias, and Sean as they discuss high-level #smt concepts with Tony Kelbert ranging from comparing and contrasting #3dprinting with laser etching to his favorite parts of his job. This is a fun, imagery heavy episode with lots of material beneficial to people on the fringes of SMT - like Cathy Rinne from Flex-line Automation who comes up this episode - and it is a nice, light-hearted episode that has a lot of laughs. Watch now! Tony Kelbert: www.linkedin.com/in/tonykelbert/…

The D-Code Podcast

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Rev 1.17 (Ft. Bill Capen) 1:05:55

hace 21 weeks1:05:55

1:05:55

Back to back process conversations! Bill Capen from @honeywell has 37 years of experience, and it shows through this conversation. From the effects of solder paste selection for environment and process to European sparrows, Bill guides Daniel, Elias, and Sean through an informative conversation. Maybe it is all a big coincidence, (Narrator: It wasn't) but Bill is working with Chrys Shea on trainings right now and is in full brainstorming mode on "what the people want and need". Because we like to support American manufacturing, the *Oregon* made vacuum ovens Bill referenced can be found here: www.cascadetek.com…

The D-Code Podcast

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Rev 1.16 (Ft. Chrys Shea) 1:12:46

hace 22 weeks1:12:46

1:12:46

Prepare to summit the peak of D-Code Podcast Entertainment! We've arrived, in that Chrys Shea honored us with her presence! For only being her 3rd appearance on a podcast, she sure delivered! Chrys is a barrel of laughs, and as much fun as we had, we sure hope you like it, too! Where to begin? Up for conversation is Chrys Shea's current passion, #uhdi, and the struggle of finalizing the design for a UHDI miniaturization test vehicle (#mtv) only to have the next smallest component announced by the time you present at #smtai. Oh, and did you know? Chrys was there working on the project that published discovery of the stencil area ratio rule. No big deal. You'll want to listen to the full episode, because not only does Chrys Shea drop constant knowledge throughout about process and continuous improvement, she also drops a couple cool announcements! Don't get it twisted - you heard it here first people!…

The D-Code Podcast

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Rev 1.15 (David K, X-ray Special) 50:37

hace 23 weeks50:37

50:37

Successfully, it seems! In all seriousness, the whole crew learned a lot in this great conversation with David Kruidhof from Comet about how #smt only increases reliance on x-ray as size of components decreases. While the conversation flows and the group has fun as usual, this episode is more question and answer as David shares his impressive knowledge. Don't bow out early, or you'll miss David's great summary of how different commonly used metals and materials show up in x-rays and how miniaturization is even impacting the creators of advanced imaging systems.…

The D-Code Podcast

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Rev 1.14 (SMTAI Series III) 20:27

hace 24 weeks20:27

20:27

Last of the current run of in-person episodes, The D-Code hosts wrap up a few more experiences in the Chicago area during #smtai. Daniel shares his experience in the #omronindustrialautomation Demo Lab - check out a virtual tour halfway down this page: automation.omron.com/en/us/support/automation-centers Sean describes some of what his #spi and #aoi machines are capable of doing, whether he is currently implementing each feature or not. Elias is also present.…

The D-Code Podcast

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Rev 1.13 (SMTAI Series II) 26:31

hace 25 weeks26:31

26:31

The cast is back again in its second episode of a three part SMTAI special series! In this episode we drill down on PCBs as Sean shares his PCB fab factory tour. Enjoy the banter and stay tuned for part three!

The D-Code Podcast

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Rev 1.12 (SMTAI Series I) 23:25

hace 26 weeks23:25

23:25

The D-Code cast's first in person recording, coming at you from SMTAI in Rosemont, Il. Listen as the conversation weaves between process talk and plans for "The Show" Stay tuned for more episodes in this special series!

The D-Code Podcast

1
The D-Code Podcast Rev 1.11 (Featuring Jordan Danko) 1:13:59

hace 27 weeks1:13:59

1:13:59

Note: This podcast is not about fish. Don't worry though, much of the first 10 minutes is! Turns out, the D-Code cast also has experience with caring for tropical fish. Or in Daniel's case, you show off how close you live to a truly amazing place, the Omaha Zoo. We promise, there is EMS-related discussion as well. From how to recognize 30 year old datasheets that may or may not describe modern best practices to the value of creating your own product for additional revenue streams, Jordan shares his excitement for this industry and the many ways he keeps planning ahead. #stencildesign #discusfish #pcbmanufacturing #electricalengineering…

The D-Code Podcast

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The D-Code Podcast Rev 1.10 (Looking ahead to SMTAI) 15:07

hace 28 weeks15:07

15:07

Even keeping things brief, The D-Code can't resist ribbing each other and waxing sarcastic. In this short but sweet episode, join Daniel Stanphill, Elias Malfavon, and Sean Kincaid for a quick announcement regarding SMTAI attendance.

The D-Code Podcast

1
The D-Code Podcast Rev 1.9 (Featuring Caleb Chenoweth) 1:35:53

hace 29 weeks1:35:53

1:35:53

The D-Code Podcast welcomes Caleb Chenoweth for what proved to be a bit of an "Operator's Special" Don't get us wrong - there are a lot of topics up for discussion in Rev 1.9. But if you are an operator or heavily process oriented, this episode is especially for you. Starting off with a conversation about Caleb's education and avenue he has taken to get to his current vocation, he also shares insight on continuous improvement, management, taking ownership of errors or problems, and the importance of finding process improvements out of potentially negative situations. What a discussion! Take a look at the tags to see what comes up and know that there is plenty more covered this week. #selectivesolder #robotics #electronics #engineering #collaboration #northamerica #pcbdesign #rework #pcbmanufacturing #sixsigmatraining #kaizen #continuousimprovement #supplychain #prototyping #pcb #leadership #efficiency #american…

The D-Code Podcast

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The D-Code Podcast Rev 1.8 (Featuring Petr Dvořák) 1:25:47

hace 30 weeks1:25:47

1:25:47

The D-Code is thrilled to be joined by Petr Dvorak, most known on LinkedIn for his famous Red Headphones. (Sean regularly says Orange. Debate in the comments!) Petr firmly denies any sort of "celebrity status", but he'll admit the headphones are good for branding. ;) Discussions range from why it is important to share mistakes publicly, what it means to be "Extremely Polish", a bit of education on European history, creating a working hardware prototype from first concept through each design phase, and of course, KiCAD. If you don't understand why someone professional would choose to use a free open-source product for a knowledge deep dive, listen to this one. Petr lays it out clearly, and we can confirm he is a consummate professional! Don't miss Petr's content: www.linkedin.com/in/petr-dvorak-hw/ #podcast #internationalpodcastday #pcb #hardwaredesign #brno #shenzen #prototyping #emslife #kicad #pcbfabrication…

The D-Code Podcast

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The D-Code Rev 1.7 58:15

hace 31 weeks58:15

58:15

The D-Code returns with a cast-only recording to regale you with tales of recent collaborations between Daniel and Elias on a unique component requiring a custom solution that looks B-E-A-UTIFUL on x-ray. Linked-In was consulted and involved in planning stages, but in the end... well, take a listen! Other topics and features include: Aperture issues - why is a single "chad" left in otherwise functional stencil? Recurring bit returns! Viewer Questions (x2) Recurring bit returns! Best of Linked-In (1 from each host) Don't leave early or you'll miss yet another discussion about women and how they are skilled and stuff... just ask Elias.…

The D-Code Podcast

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The D-Code Podcast Rev 1.6 (Featuring Cathy Rinne) 1:37:29

hace 32 weeks1:37:29

1:37:29

Join The D-Code (Daniel Stanphill, Elias Malfavon Jr., and Sean Kincaid) in discussion with TheConveyorCougar herself, Cathy Rinne of Flex-Line Automation, as she weighs in on what a long career actually provides in terms of industry knowledge. As Cathy says, "40 years experience really seems like a lot, right? But I can tell you guys it's like the majority of stuff is obsolete. It's not, it's not really 40 years of experience that matters. It's, it's really what's the last 40 days, what's the last 40 weeks? Because technology is changing that quickly..." Cathy also shares about the following and much more: Owning a business while living on a farm "Spiciness" in Cows - dairy vs beef Work/life balance Working with family and maintaining personal relationship Social media for business & being Authentic Newest advances in AI - especially AI in Robotics Enticing younger generations to Production Job Market The value of personal customer service - charter a jet to Nebraska much?! Special callouts that came up in conversation include: @AutomationLadies @DrewCrowe_MFG What a fun conversation we had. Don't leave early or you'll miss a potential leak about a future guest!…

The D-Code Podcast

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The D-Code Podcast Rev 1.5 (Featuring Mike Konrad) 1:41:36

hace 33 weeks1:41:36

1:41:36

Join The D-Code in conversation with Mike Konrad, the founder and CEO of Aqueous Technologies and host of @ReliabilityMatters . Mike shares the importance of podcasts to the industry for knowledge sharing, and he knows what he's talking about... he just completed his 150th episode! Also up for discussion: the importance of cleaning - even with "no clean" flux; new technologies in board cleaning; educational-focused vs marketing-focused outreach strategies; and much more...…

The D-Code Podcast

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The D-Code Podcast Rev 1.4 (Featuring Alex Norman) 1:54:05

hace 34 weeks1:54:05

1:54:05

In a D-Code Podcast first, The Cast welcomes Alex Norman (@eetengineer) as a special guest. Join us for fascinating discussions covering PCB Design, BMS Design, practical skills in the workplace, and fast-food favorites!

The D-Code Podcast

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The D-Code Podcast Rev 1.3 52:24

hace 35 weeks52:24

52:24

The cast discusses the nuances of SMD/NSMD pads, Digikey Rulers, and answers listener questions from Alex Norman and Chad Cisneros. The "Best of LinkedIn" segment returns with 3 fresh selections. Enjoy!

The D-Code Podcast

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The D-Code Podcast Rev 1.2 53:31

hace 36 weeks53:31

53:31

The D-Code Cast discuses a recent challenging build Sean championed and introduces two exciting recurring segments!

The D-Code Podcast

1
The D-Code Podcast Rev 1.1 27:04

hace 37 weeks27:04